1.) Keep the packing materials that the equipment was shipped to
you in when it was new.
Smaller items like transmitters are usually shipped
in protective plastic boxes. Use these to store your transmitters when they
are not in use - and ship the devices back to the factory inside these boxes.
Larger, heavier items (intelligence kits, receivers, repeaters) will
generally be shipped in multiple corrogated boxes with foam supports. It is
imperative that you keep these boxes and foam inserts for possible future
shipments.
2.) Assume that the shipping carrier will be throwing your package
around - literally.
Most carriers use care in the handling of packages.
However: The smaller the box, the greater the propensity for it to be
'tossed' about during loading. The larger the package, the higher the
probablilty it will be kicked about, poked with a forklift, knocked over,
dropped, or all four. Always assume your package will encounter at least one
or two abrupt shocks during shipment. Pack your item so that it will
survive these 'close' encounters.
3.) When packing items - remember to 'build a buffer zone' around
your equipment and the outer wall of the outside shipping container.
This buffer zone acts as a shock absorber to insulate your electronic
equipment from those outside world encounters described above. Always pack
your electronic equpment in a box within a box.
a.) The first box which houses your equipment should be tightly
packed, so that the equipment (or the small plastic storage case for a
transmitter) does not move about inside.
b.) This box should be suspended inside a second box. Create the
buffer zone between the inside box and the outer box.
The lighter in weight the piece of equipment is, the lighter in mass and density the materials can be that you use to create this buffer zone. Lightweight equipment can use packing peanuts or multiple layers of bubble-wrap to create this buffer. Heavier equipment should NEVER use packing peanuts for this cushion. They need much more air and mass space between the two boxes, and must use much denser support materials such as very thick foam or thick styrofoam.
c.) Remember - the key is to create a zone around the inner box
that will absorb a shock the package may receive during shipment. You
want the zone and the support materials to absorb the shock - NOT your
piece of equipment.
4.) When the boxes are all packed - NOTHING inside the box should
rattle, shake, or move.
If something rattles, the carrier should not accept
the package. But even if they do, damage that is caused by poor packing is
NOT covered under any insurance policy. Any movement inside the box is an
accident waiting to happen. Open the package, find the source, and secure
it!
5.) Clearly label the package with our address, and your return
address.
6.) INSURE your shipment.
7.) If you can't pack it - take the goods to a professional shipper
who can, and will take the responsibilty for a poor shipping job.